Cycling Caps : Custom


Custom Made in San Diego, CA

There is something rewarding about making things. It’s even more rewarding when you're able to do it all here in the USA and major brands believe enough in your quality to have you make custom products for them. Here is a small list of the brands we proudly make custom caps for:

Adventure Cycling Association
Amgen – Tour of California
ALS Association
Bicycling Magazine
Brooklyn Brewery
Carmichael Training
Clif Bar
Crank Brothers
Deschutes Brewery
Easton Bell Sports
GU Energy
Hammer Nutrition
HD Supply
Hewlett Packard
Hutchinson Tire
Ibis Cycles
Maui Brewery
NYC ½ Marathon
New Balance
MS Society
OptumHealth Care
Randonneurs, USA
Sea Otter Classic
SPY Sunglasses
Stone Brewery
Surly Bikes
Twin Six

Below please find information about our silk screen, sublimation and embroidery custom options or print this downloadable PDF for a full overview and pricing for each finishing option:

Custom Cap Pricing

Click below to download templates
(ZIP contains .ai and .pdf)
Template 3 Panel Template 4 Panel
Semi-Custom: Silk screened graphics printed on stock cotton fabrics using plastisol ink (download PDF for cotton color choices).
Full-Custom: Environmentally friendly water base ink used on white cotton fabric can make the cap any PMS color while giving it a soft hand feel (add .50 per cap). Minimum qty 50.
Art: Preferred Adobe Illustrator or other layered file.
Lead time: 4 to 6 weeks.
Note: Contact us with information about silk screening on wool.
Pricing (Per Cap):
6 – 11 $18
12 – 23 $15
24 – 49 $13.50
50 – 99 $12.50
100 - 199 $11
200 – 500 $10
500 + Call for quote

Price includes one color of silk screen (add $.50 per additional color).

Set-up of $30 per color

Custom Cap Pricing


Click below to download templates
(ZIP contains .ai and .pdf)
Template 3 Panel Template 4 Panel
Full Custom -
We can create fully customized caps to match cycling kits or specific PMS color requirements by sublimating white moisture wicking material to desired color(s). Sublimation is a printing process which dyes the fabric with color and is commonly used on cycling jerseys.
Art: Layered vector file (.eps, .ai). Cap templates available to left.
Lead time: 4 to 6 weeks.
Note: Sublimation only available on our 100% polyester moisture wicking material.
Pricing (Per Cap):
6 – 11 $18
12 – 23 $15
24 – 49 $13.50
50 – 99 $12.50
100 - 199 $11
200 – 500 $10
500 + Call for quote

Price includes full color printing in all locations.

Set-up of $60

Custom Cap Pricing


Embroidery: Our professional, high-quality embroidered logos and text use a soft embroidery backing, which provides a comfortable feel even when worn under the helmet. Embroidery provides a high-end look with unlimited colors.
Art: Any file accepted. JPEG and PDF preferred.
Lead time: Ten business days on existing stock. Custom or large orders take approximately four to six weeks.
Note: Sorry, but we can not embroider on the bills of our caps.
Pricing (Per Cap):
12 – 23 $15–Cotton
$21 – Wool
24 – 149 $13.50–Cotton
150 – 299 $12–Cotton
300 + $11–Cotton

Price includes one location of embroidery (add $3 per additional location).

Set-up of $60

Custom Cap Pricing

Full and 1/4 Zip Club Cut Cycling Jersey (Unisex)

Click below to download templates
Template Full Zip Jersey Template 1/4 Zip Jersey
Style Details: • Fully sublimated raglan Jersey
• 100% poly moisture wicking mesh
• 3/4" Elastic cuff and waistband
• 3 pocket back
• Sizes: XS-2XL
Options: • Choice of black or white zipper
• 3/4 hidden zipper
• Available in long sleeve
Art: Setup: $69.00 setup or FREE with 50pc+
Artwork: $55.00 per hour
Lead time: 20 working days after final art approval
Pricing (Per Jersey):
6 - 11 $60
12 – 24 $55
25 – 49 $50
50 – 99 $47
100 – 199 $43
200 + $40

Full Zip Jersey: Custom Jersey Full Pricing

1/4 Zip Jersey: Custom Jersey 1/4 Pricing

Custom Running or Golf Caps

If you’re interested in custom running or golf caps please click the images below to be directed to our family headwear brands:

Custom Running Caps Running Caps
Custom Golf Caps Golf Caps

We Accept Major Credit Cards